I don't really have many good pics left, but this is what I could dig up
So what we have on the right is a grill I drew up in CAD and would get laser cut from like .200" Stainless Steel, then I would sandblast them to hide the scratches in the steel, and to make the finish uniform. Sort of a gun metal gray finish.
The one on the right was a second edition grill I made. I sent them out of town to get powdercoated, where they bake an enamel onto them. same sort of enamel process they use on the handles of some power tools.
The second edition sets came with washers to lift the grills of the case, and screws, which would go through the case and into the fans, pulling the whole lot together. The powdercoated ones were from regular 1040 steel and would rust if they weren't kept oiled until powdercoating.
These weren't my best product by volume or margin, but I do wish I had been able to sell more. I had a few more designs made, and hardcore case builders liked them because they were fairly unique. Most fan grills were made in China in bulk from pot metal you could bend by hand. These ones were sturdy enough you could throw one like a ninja star and really fuck up the person you were throwing it at.
Very cool and thanks for sharing. I know this thread isn't really about those fans, but I would love to hear more about the experiences and/or lessons of that business.
If you don't mind a couple quick questions. Did you outsource the manufacturing process? Or were you doing your own lazer cutting? As to distribution you mentioned the "re-sellers" how did you come about your re-seller network? Was this just from the e-comm site? Or other marketing?
The other thing I was curious about was how you exited. Did you wind up selling off? Or just close up shop one day? I have been through a closing myself and was wondering if you cared to elaborate on the experience? For me it sucked but it changed me at my core.
If you don't want to get into it I certainly understand. Any additional thoughts are much appreciated. Thanks.